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Cement Clinker Grinding Costs Quarry Plant And Crushing

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Cement Industry Standard Practice To Add A Percentage

While production costs are plant-specific, a plant producing one million tons of cement per year will produce less clinker equivalent to the amount of finish mill additives added, i.e. 5 clinker saving in this case or 50,000 tons per year.

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There are four stages in the manufacture of portland cement 1 crushing and grinding the raw materials, 2 blending the materials in the correct proportions, 3 burning the prepared mix in a kiln, and 4 grinding the burned product, known as clinker, together with some 5 percent of gypsum to control the time of set of the cement.

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Clinker, along with gypsum, is sent to the Grinding Ball Mill, for final grinding. In addition to Gypsum, Fly ash, pozzolan, limestone and slag may also be added to the cement in final grinding. This produces new compounds which lead to special characteristics. As such the cement can then be classified as Blended Cement.

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